FULL CONTROL OVER PRODUCTION
ENSURES HIGH QUALITY
Billerud’s packaging paper and pulp are made from the strongest fibre around – 100% primary fibre from
slow-growing Nordic forests. All the products provide premium quality, which is maintained in part due to
Billerud’s complete control over the whole production process.
Billerud’s pulp is used primarily in the company’s
own paper manufacturing. The surplus
pulp that Billerud does not use is sold mainly
to manufacturers of tissue, printing paper
and writing paper. Billerud has a broad product
range comprising advanced technical kraft
paper, sack paper, liquid board and containerboard.
On top of this are all the value-adding
services and solutions that meet customer
demand for optimised packaging.
quality-assured purchases
To ensure the purity of the paper, Billerud
carefully checks both chemicals and raw
materials, with wood raw materials being the
largest input. Billerud does not own any forest
of its own; instead it buys all its wood
raw materials on the timber market. Billerud
Skog is responsible for the procurement of
the fibre and biofuel for Billerud’s mills and
for ensuring that the company’s guidelines
on environmental responsibility are adhered
to. Approximately 42% of the total volume
purchased comes from FSC and/or PEFCcertified
suppliers. The remainder meets the
criteria for FSC Controlled Wood.
Billerud’s purchasing of chemicals is
coordinated as far as possible among the
Swedish mills. The company’s chemical
suppliers and the chemicals themselves meet
all applicable legal and environmental
requirements. All the chemicals are checked
before use and on an ongoing basis in terms
of environmental risks, health and safety and
product safety, with a view to constantly
reducing environmental impact and cost.
Five suppliers, which account for 7% of
Billerud’s purchasing volume, have during
2010 been audited from a sustainability
perspective.
Integrated and efficient production
Production takes place at the Group’s four
mills: Gruvön, Skärblacka and Karlsborg in
Sweden and Beetham in the UK. All the
mills maintain an extremely high standard of
technology, productivity and environmental
awareness. They have ISO 9001 quality
certification and ISO 14001 environmental
certification.
The three Swedish mills are integrated,
which means that they combine both pulp
and paper production. Integrated mills have
several advantages:
-
High product quality: Full control over
the production process is important in
ensuring high product quality.
-
High level of self-sufficiency in electricity:
Surplus energy from the pulp production
is used in the paper manufacturing process.
-
Reduced energy consumption: The pulp
can immediately be used in the production
of paper, which saves energy.
Billerud works constantly to improve process
efficiency in order to secure long-term
competitiveness. Several efficiency programmes
have been implemented since 2005,
resulting in cost savings of SEK 750 million.
These savings break down into a reduction
in employee numbers (SEK 350 million),
reduced consumption of inputs such as
chemicals, energy and wood (SEK 150 million)
and a rise in electricity self-sufficiency
from 30% to 60% (SEK 250 million).
Sustainable quality development,
teamed with efficient production and logistics,
enables Billerud to offer customers the
best products and solutions.
Customer-focused organisation
In order to concentrate leading expertise and
create proximity to customers and the market,
the company’s operations are organised into
three business areas: Packaging & Speciality
Paper and Packaging Boards are responsible
for sales of the Group’s packaging paper,
while Market Pulp is responsible for sales of
Billerud’s pulp. The business areas are
responsible
for developing a sales culture
within Billerud and thus creating a sharp
focus on customers and profitability.
Billerud’s business areas are divided
into customer segments with direct responsibility
for developing products and services,
technical services, sales planning and pricing.
The segment teams are responsible for
developing know-how about the requirements
of customers and end-users throughout
the value chain in order to supply them,
over time, with the most comprehensive and
sustainable packaging solutions.
PRODUCTION AT FOUR MILLS
Gruvön Mill, Sweden
Production capacity: 685 000 tonnes/year
Number of employees: 879
Products: Kraft paper, sack paper, containerboard
(fluting, liner), liquid board, Cup Stock,
market pulp
Skärblacka Mill, Sweden
Production capacity: 400 000 tonnes/year
Number of employees: 640
Products: Kraft paper, sack paper (brown),
containerboard (fluting), market pulp
Karlsborg Mill, Sweden
Production capacity: 300 000 tonnes/year
Number of employees: 427
Products: Kraft paper, sack paper (white),
market pulp
Beetham Mill, UK
Production capacity: 45 000 tonnes/year
Number of employees: 141
Products: Kraft paper